Maintenance methods for high-speed electronic jacquard machines

The maintenance method of high-speed electronic jacquard machine is crucial, as it directly affects the stable operation of the equipment and the quality of the fabric. Here are some detailed maintenance methods:

1、 Daily maintenance

Lubrication and Cleaning

Lubricate the rotor, shaft, and runner every day, and wipe the table clean to avoid falling objects getting stuck on the runner.

Before starting up, it is necessary to confirm that there are no obstacles within the operating range of the machine.

Keep electrical appliances clean and refuel 2-3 times per shift.

Inspection and adjustment

Regularly check whether the gear oil in the machine base box is within the specified range. The oil level must be at the center of the two scales of the oil measuring needle. When it is lower than the lowest line of the oil measuring needle, it is necessary to add oil, but not too much, to avoid oil spraying out.

When starting up, run at low speed for 5 minutes and then increase the speed. Clean the broken wire guide and other rotating parts on the disc in a timely manner, and maintain lubrication.

2、 Regular maintenance

Monthly maintenance

Conduct a comprehensive inspection and maintenance once a month, including checking whether all fasteners are loose and tightening them in a timely manner.

Check and replace worn components such as bearings, belts, etc.

Carefully inspect every component of the jacquard machine and promptly replace damaged or worn parts.

Annual maintenance

Perform a thorough maintenance once a year, including checking whether the oil in the lower disc is in the middle of the scale line and whether the oil in the turbine box is below the scale line.

Clean the spindle with gasoline (do not use high-strength diluents, such as loose perfume and acetone), and replace worn parts.

Thoroughly clean the gaps between the needle, yellow wire sleeve, pulley rope angle iron, copper plate, needle guard plate, etc. It is recommended to use an air pump.

3、 Professional maintenance

Lubricant replacement

According to the usage of the equipment and the manufacturer's recommendations, regularly replace lubricants to ensure the normal operation of the equipment.

Bearing maintenance

Regularly check the wear of bearings and replace severely worn bearings in a timely manner.

Lubricate the bearings to ensure smooth operation.

Belt replacement

Regularly check the tightness and wear of the belt, and replace any loose or severely worn belts in a timely manner.

4、 Other precautions

Safe operation

Before carrying out any maintenance or repair work, be sure to turn off the power of the jacquard machine and remove all safety devices.

Use professional tools for maintenance and repair to avoid equipment damage or personal injury caused by improper use of tools.

Professional guidance

For complex maintenance and repair work, it is recommended to seek guidance or assistance from professionals.

Recording and monitoring

Establish equipment maintenance records, detailing the time, content, and results of each maintenance.

Regularly monitor and evaluate equipment, promptly identify and address potential issues.

In summary, the maintenance methods for high-speed electronic jacquard machines include daily maintenance, regular maintenance, and professional maintenance. Through scientific maintenance methods and strict operating standards, the long-term stable operation of equipment and high-quality production of fabrics can be ensured.